Active Protection
Heat CutOff (HCO)(5)
Heat CutOff (HCO) is a fuse that triggers action in the event of over-current or over-charge, also known as a three-terminal fuse. The body of the Heat CutOff (HCO) product is composed of Sealant Fusible Alloy, FH, Flux Resin, Case and Epoxy. Heat CutOff (HCO) is primarily used in the secondary protection scheme of lithium battery charging and discharging circuits. It involves adding a secondary protection element, Heat CutOff (HCO), to the primary protection circuit. During the charge and discharge process of lithium batteries, Heat CutOff (HCO) is triggered when over-current or over-charge occurs, thereby reducing the risk of fire or explosion. When the circuit current exceeds a certain threshold, the fusible alloy within the Heat CutOff (HCO) heats up and fuses, passively cutting off the protection circuit. Similarly, in the case of over-charging where the primary protection circuit IC or main circuit FET fails, the secondary protection IC activates the FET connected to Heat CutOff (HCO). The Heat CutOff (HCO) then turns on the heating resistor (Heater), generating heat to actively fuse the fusible alloy and disconnect the charge and discharge circuit, while simultaneously cutting off the Heater circuit. This dual protection mechanism provides safeguards against both over-current and over-charge situations. The main features of the SETsafe | SETfuse Heat CutOff (HCO) product include a rated current of (30, 45, 60, 75) A, rated voltage of 100 VDC, and a range of operating voltage from 4 to 92 VDC. It carries UL, cUL, TUV approvals and is RoHS and REACH compliant.
idea Thermal CutOff (iTCO)(5)
idea Thermal CutOff (iTCO) is a fuse that uses low melting point alloys as the electrical connection point of the main circuit, with built-in heater as the control circuit, to achieve controlled fusing function. idea Thermal CutOff (iTCO) is consist mainly of Thermal Element, Electrode, Flux Resin, Feed Heater, Alloy Thermal-Link and Lead wire, sealed in plastic or ceramic housings. idea Thermal CutOff (iTCO) is mainly used in the protection of new energy security, and secondary protection for charging and discharge circuits. idea Thermal CutOff (iTCO) mainly uses two electrodes which are connected with the thermal element of the fusing elements as electrical connections with passive temperature-sensing fusing actions. At the same time, Built-in heater with independent over-temperature protection heats the thermal element, provides sufficient heat to the fuse, cuts off the main circuit and disconnects the control circuit to achieve self-protection. SETsafe | SETfuse idea Thermal CutOff (iTCO) covers Rated Current from 20 to 270 A, Rated Voltage from 80 to 500 VDC, Rated Functioning Temp. 136 to 150 °C, with UL, cUL, TUV Approvals and RoHS, REACH compliant.
Pyro CutOff (PCO)(2)
Pyro CutOff (PCO)
Mechanical CutOff (MCO)(1)
Mechanical CutOff (MCO)
Thermal-Link & Fusing Resistor (TRXF) - Active Protection(2)
SETsafe | SETfuse Thermal-link & Fusing Resistor (TRXF) is an active protection integrated component with Over Temp. and Over Current Protections, in which Alloy Thermal-Link (ATCO) is built in the core of Fusible Wirewound Resistor (RXF) and forming special connection with RXF. It is not only able to proceed over temp. protection by ATCO itself but also proceed over current protection by RXF transferring heat to ATCO to open the circuit.
Thermally Protected Resistor (TPR) - Active Protection (3)
SETsafe | SETfuseThermally Protected Resistor (TPR) is an unique type of Power Resistor, with Over Temp. and Over Current Protections. Thermally Protected Resistor (TPR) is a type of power resistor, where Alloy Thermal-Link (ATCO) and Fusible Wirewound Resistor (RXF) in a ceramic case with silicone cement. It is not only able to proceed over temp. protection by ATCO itself but also proceed over current protection by RXF transferring heat to ATCO to open the circuit.
Rated Current (Ir): 5 / 12 A
Rated Voltage (Ur): 36 VDC
Range of Operating Voltage: 2.2 ~ 45 VDC
Dimension: L2.7 x W1.8 x H0.85 mm
2024-2026 Year Version.
Coming Soon
Datasheet (PDF Document) Include: Specifications, Agency Approvals, Packaging, Structure Diagrams, Glossary, Part Numbering System, Installation, Usage, Replace, Storage and other information.
Xiamen SET Electronics Co., Ltd.
Heat CutOff (HCO), also known as a three-terminal fuse, is a fuse that can be triggered to operate during overcurrent or overcharge conditions. The HCO product body is composed of epoxy resin, fusible alloy, heating element, arc-extinguishing material, and an outer casing.
The Thermal Cutoff (HCO) is primarily used as a secondary protection solution in the charge/discharge circuits of lithium batteries, adding a secondary protection component on top of the primary protection circuit. During the lithium battery charging or discharging process, it triggers in the event of overcurrent or overcharge, reducing the risk of fire or explosion in the battery. When the circuit current is excessive, the fusible alloy heats up and melts itself, passively cutting off the protected circuit. When the circuit experiences overcharge, and the primary protection circuit IC (integrated circuit) or main circuit FET (Field-Effect Transistor) fails, the secondary protection IC triggers the FET connected to the HCO. This allows the HCO to connect the heating resistor (Heater). The resulting heat melts the fusible alloy, actively cutting off the charge/discharge circuit while simultaneously disconnecting the Heater circuit. This achieves dual protection against both overcurrent and overcharge.
The main features of SETsafe | SETfuse's SHG series Thermal Cutoff (HCO) products are: rated current (5 / 12) A, rated voltage 36 VDC, operating voltage range (2.2 ~ 45) VDC. These products have obtained UL, cUL, and TUV certification and comply with RoHS & REACH standards.
Product Schematic
l P1 ~ P2 Main Circuit(MC)
l P1/P2 ~ P3 Control Circuit(CC)
● Surface Mount
● Overcurrent Protection
● Overcharging Protection
● Low Impedance, Low Power Consumption
● Controlled Fusing Time ≤ 60 s
● Non-Resettable
● RoHS & REACH Compliant
Surface Mount
PCB Mount, Welding
You can download the 3D diagram of product structure to help you improve design efficiency to create more great products.
HCO_SHG series_3D_SETsafe & SETfuse.zip
● Portable Power Bank
● Smartphone
● Tablet
● Laptop
Design Standards & Agency Approvals
ABSOLUTELY ASSURED USE WITH GLOBALIZATION CERTICATION
The following certificates (PDF Documents) are only used for browsing on the web to prove the product has been certified. If you need a full version certificate, Please contact: sales@SETfuse.com
UL(USA)
Standards:UL248-14
File No.:JDYX2.E345932
UL_HCO_SHL&SHJ&SHG_SETsafe & SETfuse.pdf
cUL(Canada)
Standards:CAN/CSA-C22.2 No.248.14-00
File No.:JDYX8.E345932
cUL_HCO_SHL&SHJ&SHG_SETsafe & SETfuse.pdf
TUV (Germany)
Standards:EN 60127-1:2006+A1+A2 / EN 60127-7:2016
File No.:J 50678056
For product quality, our goal is to be industry-leading. We ensure that the quality of the product meets the expected goals from the following process.
Quality Policy.
Qualified Supplier of Raw Materials.
Incoming Quality Control (IQC):
Acceptance Quality Limit (AQL), Dimension, Function, Visual Inspection, RoHS & REACH Test. etc..
Process:
Online Inspection and Function Test 100%, etc..
In Process Quality Cortrol (IPQC): AQL, Dimension, Function, Visual Inspection, etc..
Final Quality Control (FQC):
AQL, Dimension, Function, Visual Inspection, RoHS & REACH Test, etc..
Reliability Test:
AQL Sampling Test.
Outgoing Quality Control (OQC):
Packaging, Labeling, Quantity Inspection, etc..
Agency Information:
Safety Certificate Agency Annual, Quarterly Audits. Include UL, cUL, VDE, TUV, KC, PSE, CCC. etc..
Quality Management System:
TUV Approved and Issued Certificate.
SET